Customized Large round fan product parameters and process specifications
1、 Product parameters
1. Specifications and dimensions
The large round fan is unique in its rounded and full shape, and the common sizes are as follows:
Classic and practical: with a diameter of 30cm-40cm, this size not only retains the traditional charm of the fan, but also has enough fan surface space for displaying information, suitable for use in cultural activities, scenic area promotion and other scenes.
Large display type: with a diameter of 45cm-60cm, wide fan surface, outstanding visual effect, often used for mall decoration, exhibition key display, etc., can quickly attract the attention of the public.
In addition to conventional circular shapes, customized irregular large fans with varying curvatures, such as those with wavy or petal shaped edges, can be used to further enhance their artistic sense and uniqueness.
2. Material selection
The material selection of the
large fan not only affects its appearance, but also relates to its tactile feel and durability:
Fan surface material:
Silk: including real silk, synthetic silk, etc. The silk fan has a delicate texture and soft luster, and after printing or hand drawing patterns, it shows high-end elegance. It is suitable for high-end gifts, cultural promotion, etc; Imitation silk has high cost-effectiveness, with an appearance and texture similar to real silk, and is easier to maintain, making it suitable for mass customization.
Xuan paper: It has good water absorption and breathability, suitable for hand drawing or calligraphy creation, endowing large fans with a strong cultural atmosphere, and is commonly used for promoting or collecting traditional culture related souvenirs.
• Fabric: such as cotton and linen fabric, with natural texture, good breathability, and a simple printed style, suitable for cultural brands or pastoral style promotional activities.
• Frame/Handle Material:
Bamboo: Bamboo is lightweight and resilient, with a smooth feel after polishing. It matches well with various fan materials and has a natural and fresh style.
Wood: including peach wood, sandalwood, etc., the wood is hard and has a thick texture. Some wood also has a natural aroma, which enhances the grade of the large fan and is suitable for high-end customization.
Metal: such as wrought iron, aluminum alloy, etc., after rust prevention treatment, it is sturdy and durable, and can be designed with simple and modern shapes, suitable for modern style promotional scenes.
3. Information Content
The information content design of the large fan should be in line with its traditional style, mainly including:
Core logo: The brand logo and name should be designed in a simple and elegant manner, consistent with the overall style of the fan, and easy for the audience to recognize.
Cultural information: Cultural elements related to the brand can be integrated, such as poetry, allusions, traditional patterns, etc., to enhance the cultural connotation of the large fan and increase its attractiveness.
Key points of promotion: concise and clear promotional language, such as "Inheriting Classics, Choosing Quality", as well as necessary contact information, such as QR codes, website addresses, etc., to facilitate further understanding by the audience.
The information layout should be well-organized to avoid overcrowding and fully utilize the circular space of the fan to create a harmonious visual effect.
4. Accessories
Fan pendant: Hang a fan pendant below the handle to add the dynamic beauty of the large fan. The material of the fan pendant can be selected from jade, tassels, wooden beads, etc., which correspond to the style of the fan body.
Fan cover: To protect the large fan, a fan cover can be equipped, made of materials such as satin, cotton, etc. The fan cover can be printed with the brand logo or simple patterns, which is both practical and can serve as a secondary promotion.
Bracket: For large display fans, a dedicated bracket can be used for easy placement and display. The bracket material can be selected from metal, wood, etc. to ensure stability.
2、 Process Description
1. Printing and Drawing Technology
Screen printing: suitable for large fans with simple patterns and few colors, especially on materials such as fabrics and plastics, with excellent performance, low cost, and long-lasting printing effect, suitable for mass production.
Digital printing: For designs with complex patterns and rich colors, digital printing can accurately restore colors and details, and has excellent effects on materials such as silk and fabric, meeting personalized customization needs.
Hand drawn/Calligraphy: On large fans made of materials such as rice paper and silk, hand drawn or calligraphy techniques are used and created by professionals to give each fan a unique artistic value. It is suitable for high-end customization or cultural gifts, but the production cycle is long and the cost is high.
2. Cutting and Forming Process
Fan cutting: For fabric, paper, and other fan materials, use professional cutting equipment to cut according to the designed circular size, ensuring that the edges are neat and rounded. If there are irregular edges, specific molds need to be made for die-cutting.
Fan frame forming: Bamboo and
wooden fan frames need to go through cutting, polishing, bending (for circular shapes) and other processes to conform to the size and shape of a large fan, while metal fan frames are formed through welding, bending and other processes to ensure structural stability.
3. Assembly process
Fix the fan face and frame, and use different connection methods according to the material:
Sewing: For fans made of fabrics, silk, and other materials, they can be sewn together with the fan frame using needle and thread, which is sturdy and has a strong handmade texture.
• Paste: Use specialized glue to firmly paste the fan surface and frame, suitable for materials such as paper and plastic. The operation is simple, but pay attention to the even application of glue to avoid bubbles.
Riveting: For metal fan frames and thicker fan surfaces, riveting can be used to ensure a tight connection and prevent loosening.
After assembly, install accessories such as the fan handle and fan pendant, and check if the overall structure is stable.
4. Post processing technology
• Coating: Coating the fan surface with rice paper and other materials can enhance the stiffness and durability of the fan surface, making it easier for subsequent writing and use.
• Painting/Waxing: Painting or waxing bamboo and wooden fan frames and handles can not only protect the material from moisture and deformation, but also enhance its glossiness and feel.
• Hot stamping/silver stamping: Use hot stamping or silver stamping techniques on the logo, key text, or pattern edges of the fan to make these parts more prominent and enhance the delicacy and grade of the large fan.
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