Packaging: Carton
Productivity: 100,000 pieces
Transportation: Ocean,Land,Air,Express
Place of Origin: China
Supply Ability: 100,000 pieces
Certificate: Environmentally friendly green printing qualification
Port: hunchun,dalian,tianjin
Payment Type: L/C,T/T,D/P,D/A,Paypal
Incoterm: EXW,FOB
Christmas Key Acrylic badge Production Process and Product Parameters
1、 Production process
（1） Mold design
Based on the unique shape of the Christmas key, professional 3D modeling software is used for precise design, cleverly integrating Christmas elements such as snowflakes, Christmas trees, bells, etc. with the shape of the key to outline the three-dimensional model of the badge. After multiple optimizations and adjustments, ensuring rich pattern details and smooth lines, high-precision molds were ultimately produced, laying the foundation for subsequent production.
（2） Acrylic cutting
Select high-quality
Acrylic sheets and use a laser cutting machine to cut according to the size and shape of the mold design. Laser cutting technology has the characteristics of high precision and smooth edges, which can accurately present the outline of Christmas key badges, with errors controlled within a very small range, ensuring that the shape standard of each badge is uniform.
（3） Carving and polishing
By using a CNC engraving machine to carve patterns on the cut acrylic board, Christmas elements and key textures are finely carved out. After the carving is completed, professional polishing equipment is used to polish the surface and edges of the badge, gradually eliminating the marks left by cutting and carving from coarse to fine grinding, so as to achieve a mirror like smooth effect on the badge surface and enhance its texture.
（4） Coloring and Printing
Using screen printing or UV printing technology for coloring. First, the designed color pattern is accurately printed on the acrylic surface using printing equipment to ensure bright colors and clear patterns. For parts that require a three-dimensional effect, such as decorations on Christmas trees and the luster of bells, layered printing and special ink treatment are used to make the pattern more layered and visually impactful.
（5） Assembly and packaging
Assemble the printed
Acrylic sheet with metal pins, adhesive backing, and other accessories to ensure that the pins are securely installed and easy to wear. Finally, the badge can be packaged in exquisite gift boxes or transparent plastic bags, and product manuals, brand logos, etc. can be added to enhance the overall grade and market competitiveness of the product.
2、 Product parameters
（1） Material
Adopting environmentally friendly PMMA acrylic sheet, it has the characteristics of high transparency, strong hardness, and is not easy to fade or deform. It meets international environmental standards, is safe and non-toxic, and is suitable for long-term wearing and storage.
（2） Size
The regular size is 3-5 centimeters in diameter, and different sizes can be customized according to customer needs, with an error range controlled within ± 0.5 millimeters, to meet diverse usage scenarios and personalized needs.
（3） Color
Supporting full-color printing with high color saturation, it can accurately reproduce various colors in the design draft, including gradient colors and special effect colors, making Christmas elements vivid.
（4） Thickness
The thickness is generally 2-3 millimeters, with good texture and strength, which can ensure the three-dimensional sense of the badge and is easy to carry and wear.
（5） Weight
Due to differences in size and thickness, a single badge weighs approximately 5-15 grams, making it lightweight and easy to carry, without putting too much burden on the wearer.
（6） Process details
The pattern clarity reaches over 300dpi, with smooth and burr free edges, and the pin bearing capacity is not less than 500 grams, ensuring that the badge is not easily damaged or detached during normal use.
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