Packaging: Carton
Productivity: 100,000 meters
Transportation: Ocean,Land,Air,Express
Place of Origin: China
Supply Ability: 100,000 meters
Certificate: Environmentally friendly green printing qualification
Port: hunchun,dalian,tianjin
Payment Type: L/C,T/T,D/P,D/A,Paypal
Incoterm: FOB,CFR,CIF,EXW
1、 Production process
（1） Raw material selection
The quality of
Christmas ribbons is based on the selection of raw materials. We carefully select high-quality polyester filament, nylon fiber, or natural cotton and linen as our main raw materials. Polyester filament has the characteristics of high strength, good wear resistance, and resistance to deformation, which can ensure that the ribbon maintains a good shape during use; Nylon fibers endow ribbons with excellent elasticity, making them more agile in styling; The ribbon made of natural cotton and linen material not only feels comfortable to the touch, but also has a natural texture, which is environmentally friendly and in line with the current green consumption concept. At the same time, to meet the color requirements of the Christmas theme, we use environmentally friendly dyes to ensure bright, long-lasting, non-toxic and harmless colors, which comply with international environmental standards.
（2） Weaving process
1. Loom selection: Advanced high-speed shuttleless weaving machines are used for ribbon weaving. The shuttleless loom has the advantages of high production efficiency and stable fabric quality. Compared with traditional shuttleless looms, it can reduce fabric defects and weft breakage, and improve the flatness and uniformity of ribbons.
2. Weaving process: According to the design requirements, the raw materials are woven according to specific warp and weft densities and organization methods. Common organizational methods include plain weave, twill weave, and satin weave. The ribbon structure of plain weave is tight and the surface is flat, suitable for making simple style Christmas decorations; Ribbons with diagonal weave have a certain sense of three dimensionality and clear patterns, and are commonly used to make textured gift packaging ribbons; Ribbons with satin weave have a smooth surface and high glossiness, which can present a gorgeous effect. They are a common choice for high-end ribbons in Christmas decoration. During the weaving process, by precisely controlling the speed, tension, and other parameters of the loom, the width and thickness of the ribbon are ensured to be consistent, avoiding uneven width and thickness.
（3） Dyeing process
1. Pre dyeing treatment: The woven strip is subjected to pre-treatment processes such as desizing and boiling. Resizing can remove the slurry on the surface of the strip, allowing the dye to penetrate better; Boiling can remove impurities and oils from the surface of fibers, improving the uniformity and brightness of dyeing.
2. Dyeing process: Using high temperature and high pressure dyeing technology, the green strip is placed in a dyeing tank containing environmentally friendly dyes. According to different color formulas and dyeing requirements, the dyeing temperature, time, and pH value are precisely controlled. The high temperature and high pressure environment can allow dye molecules to fully penetrate into the fibers, ensuring high color fastness and resistance to fading. During the dyeing process, continuous stirring and circulation of the dye solution are used to ensure uniform dyeing of the green strip, avoiding problems such as color distortion and color difference.
3. Post treatment: The dyed ribbon undergoes post-treatment processes such as water washing and soap washing to remove residual dyes and impurities on the surface, further improving color fastness. At the same time, soft finishing and anti-static treatment are carried out to make the ribbon feel soft and smooth, less likely to absorb dust, and more convenient to use and store.
（4） Printing and Decorative Craftsmanship
1. Printing: In order to enhance the Christmas atmosphere, we use advanced digital printing and screen printing technologies. Digital printing can achieve high-precision and high-definition pattern printing, presenting complex Christmas patterns, text, and gradient colors perfectly. Screen printing is suitable for large-area color block printing, with bright and full colors and strong three-dimensional sense. During the printing process, environmentally friendly ink is used to ensure that the pattern is long-lasting and does not fade, and is harmless to the human body.
2. Decoration: According to customer needs, various decorative treatments are applied to ribbons. Adding decorative elements such as scallion powder, sequins, beads, etc. to the ribbon, and fixing it to the ribbon through hot melt glue or special sewing techniques, makes the ribbon shine with charming brilliance under the light, which is more in line with the festive atmosphere of Christmas. Special treatments can also be applied to the edges of the ribbon, such as hot stamping, embossing, tassels, etc., to enhance the beauty and uniqueness of the ribbon.
（5） Cutting and packaging
1. Slitting: Accurately cut the dyed, printed, and decorated large rolls of ribbon according to the customer's required length and width. Using high-precision slitting equipment to ensure that the ribbon cut is neat, without burrs, and the length error is controlled within a very small range.
2. Packaging: Cut ribbons are packaged in a certain quantity. It can be individually packaged in plastic film bags or packaged in gift boxes according to customer needs. During the packaging process, ensure that the ribbons are neatly arranged to avoid wrinkles and entanglement. At the same time,
label the product name, specifications, material, color, and other information on the packaging to facilitate customer identification and use.
2、 Product parameters
（1） Specification parameters
1. Width: Multiple width options are available, including 1cm, 1.5cm, 2.5cm, 3.8cm, 5cm, etc., to meet the needs of different decoration and packaging scenarios. Narrow width ribbons are suitable for decorating small gifts, while wide width ribbons are more suitable for large gift packaging or Christmas decoration.
2. Length: The regular length is 25 yards (about 22.86 meters) and 50 yards (about 45.72 meters), and different lengths of ribbons can also be customized according to customer needs.
3. Thickness: Depending on the material and purpose, the thickness of the ribbon ranges from 0.1-0.5mm. The ribbon used for delicate decoration has a thin thickness and a light touch; The ribbon used for load-bearing gift packaging has a thicker thickness and higher strength.
（2） Material parameters
1. Polyester ribbon: Made of 100% high-quality polyester filament, it has the characteristics of high strength, high wear resistance, not easy to fade, and good wrinkle resistance. The density is [X] denier (D), the breaking strength is ≥ [X] N, and the elongation is ≤ [X]%.
2. Nylon ribbon: Made of 100% nylon fiber, it has good elasticity and a soft and smooth feel. The density is [X] denier (D), the breaking strength is ≥ [X] N, and the elongation is ≤ [X]%.
3. Cotton and linen ribbon: Made of natural cotton and linen blend material, environmentally friendly and healthy, with good breathability and unique natural texture and feel. The ratio of cotton to linen is [X]: [X], with a breaking strength of ≥ [X] N and an elongation rate of ≤ [X]%.
（3） Color and pattern parameters
1. Color: It has a rich Christmas themed color range, including classic red, green, gold, silver, as well as fashionable colors such as pink and blue. Accurate color matching can be carried out based on the Pantone color code provided by the customer to ensure accurate color matching.
2. Pattern: Supports customization of various Christmas patterns, such as Christmas trees, Santa Claus, snowflakes, reindeer, Christmas stockings, etc. The pattern has high clarity and good color reproduction, which can meet the personalized needs of different customers.
（4） Performance parameters
1. Color fastness: After professional testing, the dyed ribbon has a dry rubbing color fastness of ≥ 4 levels, wet rubbing color fastness of ≥ 3-4 levels, water washing color fastness of ≥ 4 levels, and sun exposure color fastness of ≥ 4-5 levels, ensuring that the color of the ribbon is long-lasting and bright during use, and not easily faded.
2. Environmental standards: The product complies with international environmental standards such as the EU REACH regulation and the US CPSIA standard, and does not contain harmful substances such as formaldehyde and azo dyes. It is safe and environmentally friendly, and can be used with confidence for Christmas decoration and gift packaging.
The above is the detailed production process and product parameters of Christmas ribbons. We always create high-quality products with exquisite craftsmanship and strict standards. We look forward to cooperating with you!
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