As the "outer garment" of sock products, sock packaging boxes not only protect socks from damage, but also showcase product quality and brand image through unique design and craftsmanship, attracting consumers' attention. Below is a detailed introduction to the product parameters and process instructions of sock packaging boxes.
1、 Product parameters
1. Material composition
The material selection of sock packaging boxes should comprehensively consider the protective function, display effect, and brand positioning. Different materials present significant differences in style and characteristics:
Box body material:
Cardboard: including white cardboard, cowhide cardboard, gray background white cardboard, etc. The white
Card paper is firm, white and smooth, with bright printing colors, suitable for showcasing the fresh and fashionable style of socks, and is commonly used in mid to high end sock packaging; Cow pickup paper is yellow brown in color, with a natural texture, environmentally friendly and good toughness, suitable for sock brands that focus on natural and retro styles; The gray backed white cardboard has a white surface and a gray back, with good stiffness and moderate cost, and is widely used.
Special paper: flower patterned paper, gold silver cardboard, sulfuric acid paper, etc. The surface of patterned paper has various exquisite textures or patterns, which can create a unique atmosphere without excessive decoration, suitable for high-end customized sock packaging; Gold and silver cardboard has a metallic luster, high glossiness, strong visual impact, and can enhance the luxurious feeling of packaging. It is suitable for holiday gift socks, high-end stockings and other products; Sulfuric acid paper is lightweight, semi transparent, and has a hazy beauty. It is often used in combination with other materials to increase the layering of packaging.
Paper box composite material: such as paper and plastic composite, paper and fabric composite, etc. The composite material of paper and plastic combines the printability of paper and the moisture resistance of plastic, making it suitable for sock packaging that requires moisture resistance; The combination of paper and fabric can increase the texture and softness of packaging, creating a warm and high-end feeling, suitable for high-quality socks such as cotton and wool.
Lining material:
Non woven fabric: Soft texture, good breathability, environmentally friendly and biodegradable, can gently wrap socks, prevent socks from rubbing and pilling inside the box, suitable for various types of sock packaging.
Silk/satin: Smooth and delicate texture, with elegant luster, can enhance the high-end feel of packaging, suitable for high-end stockings, gift socks, etc., making socks more precious.
Sponge: It has good elasticity and cushioning, which can effectively protect socks from compression, suitable for socks with high protection requirements, such as socks with decoration and embroidery.
Accessories:
Ribbon/Knot: Used to tie packaging boxes tightly or as decoration. Ribbons come in a variety of colors and have a soft texture, which can enhance the delicacy of packaging; Knots (such as cotton and hemp ropes) have a natural and retro atmosphere, suitable for packaging socks in pastoral and artistic styles.
Transparent window material: mostly made of PET film, by setting a transparent window on the packaging box, consumers can directly see the style and color of the socks, making it convenient for purchase. It is commonly used for sock packaging with strong display.
2. Specifications and dimensions
The specifications and dimensions of the sock packaging box need to be determined based on the type, quantity, style, and sales scenario of the socks:
Overall specifications:
Single pair sock box: Common sizes include 12cm × 8cm × 3cm, 15cm × 10cm × 2.5cm, etc. These sizes are small and exquisite, easy to carry and display, suitable for single pair socks such as stockings, cotton socks, etc.
Multiple pairs of sock boxes: Depending on the number of socks contained, the size varies. For example, a two pair set may be 18cm x 12cm x 4cm, a three pair set may be 20cm x 15cm x 5cm, etc., suitable for gift box and family socks.
Special Style Box: For special styles of socks such as long socks and pantyhose, the size of the packaging box will be adjusted accordingly. For example, the packaging box for long socks may be 30cm x 10cm x 5cm to accommodate the length of the socks.
Box thickness: The thickness of the box material directly affects the firmness of the packaging box. Generally speaking, the thickness of the box material for a single pair sock box is around 0.3-0.5mm, while for multiple pairs or gift boxes, the thickness will increase to 0.5-1mm to ensure that it can withstand certain weight and pressure.
3. Performance characteristics
Sock packaging boxes need to meet various performance requirements such as protecting socks, facilitating storage and transportation, and attracting consumption:
Protection: The packaging box should have a certain degree of compression and shock resistance, which can protect the socks from compression, wrinkling, snagging, pilling, or dust during transportation and storage. For example, packaging boxes made of composite materials have good moisture resistance and can prevent socks from getting damp and moldy.
Printing adaptability: Different box body materials have different adaptability to printing processes. White cardboard, gray background white cardboard and other materials have a smooth surface, suitable for various printing methods, and can clearly present patterns and text; Due to the texture on the surface of special paper, it may be necessary to adjust the printing parameters to ensure that the printed content is firm and clear; Composite materials need to consider the adhesion between ink and material to avoid detachment.
Display: The appearance design and transparency of the packaging box will affect its display effect. A packaging box with a transparent window can visually display socks; Packaging boxes printed with bright colors and exquisite patterns can stand out on the shelves and attract consumers' attention.
Environmental friendliness: With the popularization of environmental protection concepts, the environmental friendliness of sock packaging boxes is increasingly valued. Packaging boxes made of biodegradable materials such as kraft paper and non-woven fabric have minimal environmental impact after disposal, in line with the trend of green consumption, and can also enhance the brand's environmental image.
2、 Process Description
1. Processing technology
The processing technology of sock packaging boxes is rich and diverse, which can create an attractive appearance and texture according to design requirements:
Box body craftsmanship:
Hot stamping/silver stamping: Metal foil is hot stamped on the surface of the packaging box at high temperature to form shiny text, patterns or brand logos, which can instantly enhance the level and luxury of the packaging. It is commonly used in high-end sock packaging boxes and can be selected in various colors of metal foil, such as gold, silver, red, etc., to match the brand style.
UV local polishing: Apply UV ink to specific areas of the packaging box (such as patterns and text), and after UV irradiation and curing, create a bright and raised effect that not only highlights key information, but also increases the wear resistance and three-dimensional sense of the box surface, making the packaging more textured.
Embossing/creasing: Using molds to press various textures (such as cloth, wood, geometric) or creases on the material of the box, embossing can increase the touch and layering of the packaging box, creating a unique style; Indentation can make the packaging box fold more neatly and firmly, making it easier to form.
Die cutting: According to the designed shape of the packaging box, use a die cutting machine to cut the paper into specific contours, which can produce irregular packaging boxes (such as circular, heart-shaped, polygonal, etc.), increase the fun and uniqueness of the packaging, and attract consumers' attention.
Window opening process:
For packaging boxes that need to display socks, window opening technology will be used. First, the window shape will be designed on the box body, and then the window part will be hollowed out through die-cutting. Then, transparent PET film will be pasted, ensuring that the film is flat and firm, with no bubbles at the edges, to ensure that consumers can clearly see the inside socks.
Folding molding process:
After printing and die-cutting, the packaging box needs to be folded into shape. For areas with creases, they need to be accurately folded along the creases to ensure that the edges and corners of the box are neat and snug. For areas that require bonding, environmentally friendly glue will be used to ensure a firm bond and prevent cracking.
2. Production process
Design and sampling: Communicate with customers about the brand positioning, target audience, product features, and other information of socks. The design team designs the structure and pattern of the packaging box according to their needs, including size determination, color matching, process selection, etc. After the design is completed, make samples for customer confirmation and make modifications based on customer feedback until satisfactory.
Material selection and inspection: Based on the design plan and samples, select suitable box body materials, lining materials, and accessories, and strictly inspect the thickness, color, strength, environmental friendliness, etc. of the materials to ensure compliance with production standards and customer requirements.
Printing production: Print the designed patterns, text, and other information onto the material of the box body, and choose the appropriate printing process (such as offset printing, screen printing, etc.) based on the material characteristics and design requirements to ensure accurate printing colors, clear patterns, and neat text. After printing is completed, conduct preliminary quality inspection to check for any issues such as missing prints or inaccurate overprinting.
Post processing: Die cutting, embossing, hot stamping, UV polishing and other post-processing are carried out on the
Printed materials. During the processing, precise control of various parameters (such as temperature, pressure, time) is required to ensure that the process effect meets the design requirements. For packaging boxes with windows, perform window opening and transparent film pasting operations.
Folding and assembly: Fold the processed materials according to the folding line, apply glue to the parts that need to be bonded, and ensure that the box is firmly formed. Then place the lining material inside the box to make it flat and snug, completing the assembly of the packaging box.
Quality inspection and packaging delivery: Conduct a comprehensive inspection of the finished packaging box, including printing quality, process effect, box body firmness, dimensional accuracy, window opening effect, etc., to ensure no defects. After passing the inspection, package according to customer requirements (such as using
cardboard boxes) to prevent damage during transportation, and finally deliver to the customer on time.
In the production of sock packaging boxes, our printing factory fully combines the characteristics and brand needs of sock products, carefully selects materials, and uses exquisite craftsmanship to perfectly integrate protective functions and aesthetics, creating high-quality packaging boxes that can protect socks while showcasing brand charm, and adding value to the product.
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