Product parameters and process specifications for PVC Foam Board styling
PVC foam board, as a widely used material, plays an important role in advertising production, decoration, display props and other fields. Its diverse styling capabilities meet numerous personalized needs. With professional technology and equipment, our printing factory can perform various styling processes on
PVC foam boards. Below is a detailed introduction to the product parameters and process instructions for PVC foam board styling.
1、 Product parameters
1. Material composition
The high-quality design of PVC foam board is attributed to its unique material composition
Main material: The main component is polyvinyl chloride (PVC), which is a polymer material with good plasticity and stability. PVC foam board has a lightweight texture and low density, making it convenient for various styling processing and transportation installation.
Internal structure: The PVC foam board has a sealed foam structure inside, which gives it good stiffness and toughness. It is not easy to break during the molding process, maintaining the integrity and stability of the design, and also has certain sound and heat insulation properties.
2. Specifications and dimensions
The shape of PVC foam board has strong flexibility in specifications and dimensions, and can be customized according to actual needs:
Thickness: There is a wide range of thickness options, including 3mm, 5mm, 8mm, 10mm, 15mm, 20mm, etc., and even thicker sheets can be customized according to special needs. PVC foam boards of different thicknesses are suitable for different styling scenarios, for example, thinner 3mm-5mm PVC foam boards are suitable for making lightweight decorative shapes, small billboards, etc; PVC foam boards with a thickness of 10mm or more can be used to produce display shapes, three-dimensional characters, etc. with certain load-bearing requirements.
Shape and size: PVC foam board has a wide variety of shapes, which can be processed into various shapes such as square, circular, triangular, polygonal, three-dimensional letters, cartoon images, etc. In terms of size, exquisite decorative designs as small as a few centimeters and large outdoor advertising designs as large as several meters can be customized. For example, triangular PVC foam board decorations with a side length of 20cm can be made, and three-dimensional letter shapes with a height of 3 meters can also be created.
3. Performance characteristics
The PVC
foam board design, with its material characteristics, has multiple excellent properties:
Corrosion resistance: It has good resistance to chemicals such as acid, alkali, and salt, and is not easily corroded in daily use. It can maintain the appearance and structural stability of the shape, and is suitable for environments that may come into contact with chemicals, such as laboratory decoration.
Weather resistance: It has a certain degree of weather resistance and can resist the erosion of natural factors such as ultraviolet rays and wind and rain in outdoor environments. It is not easy to crack, deform, fade, etc. It has a long service life and is suitable for making outdoor advertising shapes, landscape decorations, etc.
Good processing performance: PVC foam board has a soft texture and is easy to cut, carve, paste, bend and other processing operations. It can accurately achieve various design shapes and meet different creative needs.
Excellent insulation performance: It has good insulation properties, is non-conductive, and can be used in some styling scenarios with insulation requirements, such as electrical peripheral decoration.
Environmental friendliness: Made of environmentally friendly PVC material that meets relevant environmental standards, it is harmless to human health and the environment, and can be safely used in indoor decoration, children's toy styling, and other scenarios.
4. Color Types
The colors of PVC foam board shapes are diverse and can match different usage scenarios and design styles:
Solid color PVC foam board design: covering various bright colors such as red, orange, yellow, green, blue, purple, etc., with uniform and full colors, can be selected according to needs, suitable for making brightly colored advertising designs, decorative ornaments, etc.
Imitation wood grain PVC foam board design: The surface has realistic wood grain texture, which can create a natural and warm atmosphere, suitable for indoor decoration design, such as fake walls, background boards, etc.
Imitation stone pattern PVC foam board design: simulates the texture and color of various stones, with the texture of natural stones, but lighter and easier to process than stones, suitable for making landscape designs, wall decorations, etc.
White/black PVC foam board design: Classic black and white colors, pure and versatile white, can be used for various minimalist styles of styling; Black is steady and atmospheric, suitable for high-end and fashionable designs, such as exhibition hall display styles.
2、 Process Description
1. Processing technology
There are various processing techniques for PVC foam board shaping, which can achieve various complex shaping effects:
Cutting process: Two methods can be used: laser cutting and mechanical cutting. Laser cutting has high precision and can accurately cut complex shapes and contours. The incision is smooth and suitable for processing fine shapes; Mechanical cutting is suitable for larger and simpler shapes, with higher efficiency, and can be easily polished after cutting.
Carving process: Carving on the surface of PVC foam board can form various patterns, text, textures, etc., making the shape more layered and decorative. The carving depth can be adjusted according to the needs, and after carving, it can be cleaned and polished to make the surface smoother.
Bending process: The PVC foam board is softened by heating, and then bent and shaped according to the shape of the mold to produce curved shapes such as arcs and circles. The heating method can use a hot air gun, which is easy to operate and can accurately control the bending angle.
Adhesive process: Different PVC foam board components are glued together using specialized adhesive to create complex three-dimensional shapes. When pasting, ensure that the interface is flat and firm to avoid detachment.
Polishing process: Polish the edges and surfaces of the PVC foam board after cutting and carving, remove burrs and defects, make the surface smooth and delicate, and enhance the overall texture.
2. Production process
Design planning: Based on the customer's needs and application scenarios, design the PVC foam board shape, draw detailed design drawings, including size, shape, color, and other information of the shape, while considering the feasibility of the processing technology.
Material selection: Based on design requirements, select PVC foam board materials with appropriate thickness, color, and quality to ensure that the materials can meet the needs of styling processing and use.
Cutting and cutting: According to the design drawings, use laser cutting or mechanical cutting equipment to cut the PVC foam board and obtain the preliminary blank of the shape.
Styling: Based on the design, perform carving, bending, and other processing operations. Accurately carve according to the pattern during carving, and control the heating temperature and time during bending to ensure that the shape meets the design requirements.
Paste combination: For the three-dimensional shape that needs to be combined, use special glue to paste the various components together to ensure firm adhesion and accurate positioning.
Polishing and trimming: Thoroughly polish the edges and surfaces of the shape to make the surface smooth and remove any defects that may arise during the processing.
Quality inspection packaging: Conduct quality checks on the completed PVC foam board shape, including dimensional accuracy, shape integrity, surface quality, etc. After passing the inspection, package according to the characteristics of the shape to prevent damage during transportation, and then deliver to the customer on time.
Our printing factory has rich experience and advanced equipment in PVC foam board styling processing, which can provide customers with high-quality and personalized PVC foam board styling products to meet the needs of different fields and help you create unique visual effects.
Contact Now